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Pneumatic Control Circuit


It was from Eric Brok's website that I first learnt about the use of pneumatics for control logic besides their use as actuators. The pneumatic control circuit opens up such wide and interesting applications that it warrants some discussion here.

Basic Pneumatic Control Loop
The basic pneumatic control circuit comprises a pair of cylinders and their associated valves connected as shown in the following diagram:

pneum_ctrl_cct-00jan26-320.jpg (13009 bytes)
Each of the valve and cylinder pairs are mechanically linked using suitable connectors or levers to form what may be termed a "pneumatic control block". That is, when the cylinder is activated the piston will move the lever of the valve with it.

Pneumatically, the control blocks are cross-coupled in that the valve of one control block is connected to the cylinder of the other control block. Also note that the pair of hoses coming from one control block has been given a twist to provide negative feedback to the other cylinder.

When compressed air is supplied to the system, the cylinders will each go through the cycle of extension and retraction automatically. Furthermore, it will appear that one cylinder is following the action of  the other while the second cylinder is doing the opposite action to the first.
Controlling Pneumatic Models
The basic pneumatic control loop can be used to control any pneumatic model by connecting the cylinder/s in the model in parallel to one or other of the cylinders in the control circuit.
parallel ctrl cct-00feb02-600.gif (6497 bytes)

Integrating Control Circuit into Model
The pneumatic control circuit may often be integrated in the model itself which will save on components. That is,  when a cylinder moves some part of a model, it will also switch a valve which would activate another cylinder. This cylinder in turn will switch another valve controlling the first cylinder. In this way the moving part of the model will operate automatically.
This is done in the alternate model of the Technic 8868 set which is a garbage truck with grabber arm. The 8868 is an interesting set. It is the only Technic pneumatic set that comes with a motorised air compressor (but no blue air tank). It is also the only set to incorporate pneumatic control to operate the model automatically.
The pneumatic control circuit in this model is shown in the following diagram:

8868 ctrl cct-00jan30-640.gif (7594 bytes)
The cylinder to the right is purely a control block. The two cylinders in the middle which raise and lower the grabber are acting as both actuators and control. The cylinder at the left is purely an actuator to open and close the grabber arms. It is connected in parallel to the control block which also raises and lowers the grabber arms.
The sequence of pneumatic action is as follows:
1. At its lowered position, the grabber arms move from open to closed position.
2. The grabber is raised and tipped over to the back of the truck.
3. The grabber arms are opened.
4. The grabber arms are moved over the cab and lowered to the front of the truck.
The cycle is repeated as long as the air compressor is running.
It should be noted that the grabber arms are first closed before the grabber is lifted up. Also, the grabber arms are opened before the grabber is lowered back to the ground. This is because when cylinders are connected in parallel, the one with the lightest load will be activated first. This is a useful property to get additional actions in sequence.
And here's my implementation of the 8868 alternate model. As you can see, I don't have the original set so my model is made up of parts from an assortment of sets. But it works all the same!

8868pic59crp320.jpg (14075 bytes)

8868pic62crp320.jpg (16635 bytes)
8868pic61crp320.jpg (16273 bytes) 8868pic63crp320.jpg (16786 bytes)
Extension of the Pneumatic Control Circuit
The pneumatic control circuit can be extended to 3 or more control blocks as shown in the following diagram. The control blocks are connected to give positive feed-forward except the last, which is connected to give negative feedback to the first control block. In this way, you can have a battery of control blocks to perform a sequence of pneumatic actions automatically.

extendl ctrl cct-00feb03a-320.gif (8401 bytes)

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